Harley six speed transmission removal. To prevent accidental vehicle start-up, .
Harley six speed transmission removal. Position motorcycle on a suitable lift.
Harley six speed transmission removal User actions. Kit 33040-03Ais a complete 6 Speed Black and Chrome transmission. Remove the four bolts and washers connecting the trans-mission to the engine. and follow the instruction given to remove the pivot shaft freeing the transmission. P/N ToolE-07 Fitment 2006-Later Dyna and 2007-Later Touring & Softail Benefits This kit will assist in properly removing and installing your BAKER/stock countershaft bearing. 500",then i took my trans,made a . Transmission Mainshaft Inner Bearing Race Puller Tool 34902-84 Compatible for Harley Big Twin . For best results, use a squirt bottle to Oct 29, 2023 · Buy ReluxGo Transmission Mainshaft Inner Bearing Race Tool Installer Puller for Harley Davidson Big Twin 5 and 6 Speed 1984-present # 34902-84, Harley Bearing Removal Installation This Harley bearing puller tool is compatible with all Harley Davidson 1984 to present, five (5) and six (6) speed transmission big twins May 8, 2023 · Remove The Transmission Fluid And Measure It With A Hydrometer. 99. For 2006 FXD and all 2007-up Twin from any Harley-Davidson dealer. 0 Members and 5 Guests are viewing this topic. Removes and Jan 12, 2023 · Transmission and Primary trap door bearing play 5 & 6 Speed Trans, 80-98 Big Twins Use to remove & install trap door bearings and pull trap door leaving shafts in the trans case. I used a Craftsman socket from S This tool will fit all 1984 to Present, Five (5) and Six (6) Speed Transmission Big Twins. This is part 1 of a 2 part series showing a Harley Davidson Transmiss How To Remove A Harley Davidson TransmissionShannon Aikau - Officials YouTube for Shannon Aikau as featured on History’s hit TV series Counting Cars. Nov 7, 2017 · I was seeing if anyone has used an ultima six speed transmission on an Electra Glide with an 80 ci? I was thinking about trying to get another gear for highway speeds, but am worried that the 80 in will struggle as they weren't really known for Nov 6, 2023 · While the Harley 6-speed transmission has had its share of problems, it’s worth noting that these issues aren’t widespread and don’t affect all models or years. I would remove the top cover, inspect the shift pawl, springs etc. Recently it has started popping out of third and kind of "surging". Reduce vibrations, save fuel and take comfort knowing that your motor is happy to run at highway speeds. Tranny had been leaking for ~ a year -- I was just putting off the job as it's mostly tearing down everything to get Transmission Mainshaft Inner Bearing Race Puller Tool 34902-84 Compatible for Harley Big Twin . Use on all 2006-present Dyna™ and 2007 FL & FXST. This listing is for a new Transmission Mainshaft Bearing Inner Race Puller Set designed for Harley Davidson. Complete kit for servicing the main drive gear or the main bearing on the latest Harley-Davidson® 6-speed transmission; Tool removes and installs both parts correctly without damaging the case; Included Items: (1) Bearing remover (1) Sep 21, 2021 · How to - Harley Transmission Rebuild on a Budget as part of Tool Tech Tuesday with JIMS. 210 3. 00 installing a 6 speed OD trans in my bike,35K later,still working perfect Mar 18, 2007 · can you upgrade a 5 speed transmission to a 6 speed? on 1999 sportster Tags: None. d. $30. How to 2 days ago · Find Screamin' Eagle Hydraulic Side Cover Release Kit for 6-Speed Transmission 38753-04A at Harley-Davidson. Search Fixya Transmission removal Installing a 6 speed transmission. Show Less . 00 off ebay for the trans,sold it for 750. 00. I have a 2000 Road King with a H-D Screamin' Eagle Six Speed gear set installed. 885 Transmission Ratio Comparison Showing how to make a transmission sprocket nut socket for Harley Davidson 4,5, and 6 speed transmissions. 885 INSTRUCTIONS-J03322 REV. 209 2. This capacity is essential to lubricate the gears, bearings, and other internal components of the transmission, ensuring smooth gear How to - Harley Transmission Rebuild on a Budget as part of Tool Tech Tuesday with JIMS. Higher road speeds made this a necessity for Jun 28, 2017 · 6 speed oil leak. Previous topic - Next topic. Additives. Harley replaced the whole gear set and primary under Aug 22, 2011 · A Short set of shots from replacing these seals yesterday. In this "TECH TIP" Andy Simon, Sr. denniskirk. This precision tool removes and installs both parts correctly without damaging the case. FREE SHIPPING on orders over $89 – We Ship Today! 6 Speed Main Drive Gear and Aug 31, 2010 · Tomorrow I start my fourth transmission tear down on customer’s transmission. We are ready to reinstall our Harley 6 speed gear set into the transmission case. In this free DIY video we show you how to remove both your stock Harley side & top transmission covers and replace them. The transmission is now loose from the frame and Jun 11, 2023 · The most common problems with the Harley 6-speed transmission include worn-out shaft bearings, stiff chain tensioners, gear slippage, and excessive noise and vibration. We did this because we were tricking A 6-speed cruise drive transmission is a type of gearbox used in Harley-Davidson motorcycles. How to Remove your 6-speed Harley-Davidson Transmission and determine what Shift Drum you have! This Video is part of our Performance Video Series. General Harley Talk Twin-Cam Engine Harley Davidson Evolution and Twin Cam Touring My Story, the Beginning from any Harley-Davidson dealer. STARTER, REMOVAL f. 000 6 th NA 0. 800-969 Kits to complete installation of Screamin’ Eagle 6-Speed Transmission or Gearset Kits. Harley Davidson softail six speed transmission overhaul and gear set swap. Here is heads up on these bearings. Harley 6 speed transmission systems typically have six gears, including five forward gears and one reverse gear. 210 2nd 2. How Much Oil Does A Harley 6-speed Transmission Hold? A Harley 6-speed transmission typically holds around 32 to 36 ounces of oil. For use on all H-D Cruise Drive 6-Speeds, 5-Speed Twin . Features This kit comes with a case The oil capacity of a Harley 6 speed transmission can differ slightly based on the model and year of the motorcycle. The “cruise drive” aspect of the name refers to the fact that this type of transmission helps maintain a consistent cruising speed on long rides. It is essential to know how much transmission fluid your bike requires. 16. The pulley nut has RIGHT HAND THREADS. It shows what gear you are in at all times. Included Items: (1) Puller bar (1) 5-speed driver (1) Cruiser drive driver (1) Collar(1) Screw tool Sep 18, 2013 · All things custom motorcycles harley davidson choppers and bobbers. personally I would look around and see if you can fine a six speed gear set with straight cut gears. REMOVING A DAMAGED TRANSMISSION TO REVEAL PREVIOUS ATTEMPTS TO FIX THIS BIKE. Refer to REAR FORK REMOVAL in the Service Manual and follow the instruction given to remove the pivot shaft freeing the transmission. Add to A Short set of shots from replacing these seals yesterday. Use the information in this video at your own risk. Jump to Latest Discussion on V-Twin Harley Davidson motorcycles including Dyna, Electra Glide, Softail, Sportster, and more. The six speed is a real piece of art. The whole assembly comes out as a unit. Karma tells me, "No :asshat, you don't. Don`t trust me, trust the manual. Discussion on V-Twin Harley This video shows how to remove the Harley main drive gear bearing and counter shaft bearing. Harley Bearing Removal Installation Motorcycle Tool Kit 79. Transmission Pulley Nut Tool. Regular maintenance, choosing the correct oil, and appropriately handling the transmission can prevent many of these problems. This ensures the transmission operates item 1 Genuine Harley Davidson six speed transmission driven output gear 35122-06 FLAWS Genuine Harley Davidson six speed transmission driven output gear 35122-06 FLAWS $59. 25 Thrust Washer (2) 37313-80 Oct 27, 2014 · I don`t know how the SE 6 speed is set up the same as the 5 speeds, but the PDF file that 1bdBgr posted shows that the shift drum does indeed have a shift detent arm setup. The Harley 6 speed transmission is excellent, but the main drive gear bearing is a double roller bearing that is prone to premature failure. With assumption being the mother of all F-ups, I assumed [while my transmission fluid was draining] that I had an allen wrench large enough to take off the fill cap. They've also suggested I remove the cover again and go through all the gear changes to see Dec 26, 2012 · 3<br /> CASES<br /> GEAR TRAIN<br /> CASE KITS: Complete with main bearing, retaining ring, counter shaft bearing, shift<br /> shaft bushing, case studs, and all alignment pins. First, we need to remove the starter before Harley Davidson Transmission Removal removal can be done. Harley Transmission Rebuild Harley Davidson Cruise Drive 6 Speed Transmission Rebuild. To prevent accidental vehicle start-up, Softail 6 Speed Transmission - Complete Part No. 000 1. For 4-speed Big Twin transmissions from 1936 - 76. 226 1. Full Forum Listing. This ensures the transmission operates This is a service tool kit in order to remove the stock countershaft bearing in 2007-Later Harleys. Six speed pulley's have normal RIGHT hand thread, five speeds were LEFT. Been riding Harley's for 50+ years, as long as the clutch is adjusted correctly, never had a problem finding Aug 26, 2011 · The manuals are different because the transmissions are differentThe `07 is a six speed transmission. I read that the op's bike was a 2014, not a 2004, which DOES make a difference. The gear indicator is very nice on the VVT engine transmission. 33034-03A Date 08/04 Item Description (Qty) Part No. Jun 2, 2014 · Baker OD6 is for 5 speed transmission to upgrade to a 6 speed. 02-11-2005 Transmission removal. Webco, good video, but the op's changing the drive pulley, not the comp. 18. It’s still the best overdrive 6-speed built to this dayhands down. Started by Durwood, April 07, 2019, 08:58:25 AM. Jan 23, 2025 · JIMS USA | H-D Cruise Drive 6-Speed Main Drive Gear, Bearing & Seal Install | 986 | H-D Cruise Drive 6-Speed Main Drive Gear, Bearing & Seal Installer Tool 986. 210 2 nd 2. Disengaging the transmission fluid is probably not a good idea. Use to install and remove May 26, 2016 · Speed Transmission or Gearset Kits. Durwood. Free shipping on orders $50+ and free returns. To prevent accidental vehicle start-up, which could 6 Speed Transmission - Complete Part No. A. The BAKER DD6 transmission Builders Kit comes with the necessary components to change your stock 5-Speed into a 6-Speed, providing smoother shifting, positive neutral-finding, and reduced cruising RPM on the highway as compared to the stock 5-speed. 572 1. 500" spacer for the ultima case and put my 5 speed in that & sold it with the MSO. Old transmission was blown up. For 2006 FXD and all Nov 8, 2024 · Use the ⅜ inch ball end Allen wrench to remove the transmission cover and dipstick. 95 Free shipping Jun 6, 2014 · Transmission removal Installing a 6 speed transmission - Harley Davidson 2000 FLHTCUI Electra Glide question. 17. Look for a brand that has a good Special Tools for Gearbox Repairs Once you will have removed the clutch on your Harley-Davidson model the gearbox usually can be Puller and driver sleeve for the inner bearing race of the transmission mainshaft support bearing on Big Twins from 1984 to present. Complete kit services the main drive gear or the main bearing on Harley-Davidson 6-speed The Harley 6-speed transmission diagram typically includes the following key components: main drive gear, clutch shell, counter shaft, shift fork assembly, transmission case, shift drum, shift pawls, and gears. 99 $ 30. 226 5 th 1. Standard Capacity Measures. Use on 6Spd Big Twin 2006up 461. The helical cut gears can't handle a lot of power and abuse. It features six gears that allow for smoother acceleration and improved fuel efficiency. All’s gone well and the bike looks low and mean, as it was intended to. 00,made 200. Add to May 2, 2012 · I’ve recently installed a 300 rear kit that was supplied with a 6 speed right side drive transmission, a Harley TwinCam casing with an Accessories HD 6 speed RSD builders kit. Product Description . 83 plus free shipping at Parts Giant. Six-speed automatic transmission is available with both four-cylinder and V-6 engines in a 2009 Chevy Malibu. Our transmission covers offer a significant amount of coverage to let the transmission continue to operate reliably over time. Each gear is Harley-Davidson Specific Tools JM-94660-37A In Stock. Nov 11, 2019 · Ultima recommends that these kits be installed by a trained & qualified mechanic with knowledge of the Harley Davidson style 5-speed transmission. S. Remember, your bike is an investment, and taking 2 days ago · i put a ULTIMA evo softail OD 6 speed in my 124" 2002 RG,the only mod i had to do was shorten the shift shaft bushing . In addition to the above kits, the 2005 Touring Model Service Manual (Part Number 99483-05) and Main Drive Gear Remover & Installer Kit (Part Number 35316-B) must be pur- any Harley-Davidson Dealer. Explore Our Forums. This how t Jan 27, 2025 · Buy Jims USA Main Drive Gear/Bearing Installation & Removal Tool starting at $327. 9 liters). com. With proven technology and helical 4th, 5th, and 6th gears, your Jan 13, 2023 · Compatibility: Always make sure that the oil you choose is compatible with your Harley 6 speed transmission. This section will cover the oil capacity specifications and the impact of modifications. REAR SWINGARM, REMOVAL e. Started by Ohio HD, December 12, 2023, 09:43:34 AM. Tranny had been leaking for ~ a year -- I was just putting off the job as it's mostly tearing down everything to get This is a complete kit for servicing the main drive gear and main bearing on the H-D® 6-speed transmission. You cannot do this on a cruise drive type 6 speed. or 6-Speed transmissions without using a press or tapping it in with a transmission shaft. We believe in "being all-in to go all-out" is reflected in our quality motorcycle parts. The covers act as barriers to the elements and prevent premature wear and tear from DVD: Harley-Davidson 6-Speed Transmission Rebuild The Harley 6-Speed has been in service since 2006, when it was introduced to the Dyna family. Use to install or remove the closed-end countershaft bearing on all 5- or 6-speed transmissions without using a press or tapping it in with a transmission shaft; Designed to install the bearing squarely, to the proper depth; Made in the U. With the battery disconnected; exhaust and drive assembly completely removed (click here to see video), and the transmission drained, Mike has the 2008 Ultra Classic on the lift and is ready To prepare for the removal of the motor and transmission from your Harley Davidson bad boy, start by thoroughly draining all fluids, disconnecting the battery, and Follow the Service Manual PRIMARY CHAINCASE, REMOVAL instructions to remove the cover, the primary chain, clutch, engine compensating sprocket, chain tensioner assembly, alternator Harley Transmission Rebuild Harley Davidson Cruise Drive 6 Speed Transmission Rebuild. The rider's safety depends upon the correct installation of this kit. It replaces OEM Tool # 34902-84 . Kit 33034-03Ais a complete 6 Speed Silver and Chrome transmission. Do not turn the nut clockwise or you will damage the main drive gear threads. paid 500. On the six speed, not only are the gearshafts mounted into the trap door, but also the shifter drum and shifter fork shafts. Follow the manual for the bike you are working on. " So I figure this is the best place to find what size allen wrench I need so I can get back on the road. 33034-03, 33040-03 Date 01/04 Item Description (Qty) Part No. Jump to Latest You can see the oil is behind the sprocket, but I don't have the lock tool to remove that sprocket, could it simply be the pan gasket or is there a trick to getting the sprocket off without the tool May 26, 2016 · from any Harley-Davidson dealer. Position motorcycle on a suitable lift. Now little word about your inner primary bearing and clutch hub bearing. REMOVAL AND DISASSEMBLY. Print. Jan 20, 2025 · HD's Newest Six Speed Shift Drum and Simon Motorsports Shift Drum. FREE SHIPPING on orders over $89 – We Ship Today! www. Senior Chief Know It All 2nd Class BAKER Drivetrain offers custom Harley-Davidson transmissions and parts. You might damage the transmission or cause an accident. Removal of Original Transmission 1. Watch our how to video for step by step instruction. 572 4th 1. The Baker DD6 6 Speed Gear Set will drop into your factory transmission housing providing you with a crucial 6th gear that reduces engine speed by 500 RPMs at 80MPH. The standard oil capacity for a Harley 6 speed transmission is one quart. Quality: High-quality transmission oils are refined to remove impurities that can cause damage to your transmission. Gear Set Kits include all necessary hardware, and require slight modification (template included) to the Original Equipment transmission case. This is part 1 of a 2 part series showing a Harley Davidson Transmission Rebuild with JIMS. in post #9. 109 2. Add to cart. This is the ORIGINAL 6-speed design that revolutionized the American V-Twin industry. At this point, you'll inspect your shifter pawl assembly. JM-989 In Stock. May 27, 2024 · In this video you will learn how to change the inner bearings inside your 06-later Harley-Davidson 6 speed transmissions main drive gear and more. P. If you have dismantled your Harley six speed transmission to this point, you probably need to replace your Harley main drive gear bearing (sixth gear). Application: this tool compatible with Harley Davidson 1984 to Present (except 2006 Dyna) Five (5) and Six (6) Speed Transmission Big Twins 1 day ago · Our extensive inventory of motorcycle transmission covers makes it easy to find the right cover for any Harley-Davidson motorcycle. It works perfect. Check the owner’s manual or contact the manufacturer for recommendations. Proper oil capacity is crucial for its performance. In this final expisode of rebuilding this Harley 6 speed Cruise Dri May 26, 2016 · transmission oil pan to support the weight of the 5-speed transmission. Go Down Pages 1 2 3 All. Application: this tool compatible with Harley Davidson 1984 to Present (except 2006 Dyna) Five (5) and Six (6) Speed Transmission Big Twins Key Features: Designed specifically for use with Harley-Davidson Cruise Drive 6-speed transmissionsHolds main drive gear square to bearing bore, eliminating any marring of gear or bearingsCan be used with transmission still Does anyone out there have experience removing a transmission from a softail (Heritage Springer or like)? I got some good info from TXCHOP on another thread, but his install was in an Electra Glide and he was installing the 6 speed into his existing case. Thanks in advance for your help. #counts Sorry for the wrong info. A Short set of shots from replacing these seals yesterday. Thus to avoid Harley, six-speed transmission problems, only use fluids compatible with this transmission. 1WARNING 1WARNING 1WARNING 1WARNING ® Kit Numbers 33044-03, 33045-03 1 of 4 STOCK 5 - SPEED SE 6 - SPEED 1st 3. I would remove the top cover, inspect Jan 21, 2025 · M8 6 speed transmission. M8 6 speed transmission. For 2006 FXD and all 2007-up Twin Screamin' Eagle® 6-Speed Transmission - Gear Set The 6-Speed Gear Set Kits replace the stock gear set in the vehicle without removing the entire transmission. scottgearman. 83 plus Complete kit services the main drive gear or the main bearing on Harley-Davidson 6-speed transmissions. Watch Rebuild. Posted by Anonymous on Jun 06, 2014. Feb 24, 2017 · DD6 TRANSMISSION BUILDERS KIT. 209 3 rd 1. Ultima 6 speed builders kit should only be installed in a known good transmission case & should be thoroughly inspected during the described conversion process. WARNING: California’s Proposition 65 . Thoroughly flush the transmission case with a non-volatile cleaning solution or solvent to remove any metal shavings, dust or debris that might remain. Use on Big Twin 1936-2006 463. However, it doesn’t end here because riders also suffer from minor issues such as hard shifting, false neutral light, etc. 226 5th 1. If the procedure is not within your capabilities or you do not have the correct tools, have your Harley- Jun 18, 2024 · The Harley 6 speed transmission is known for its durability. I am changing out my existing transmission for a Revtech 6 Speed complete transmission. Inspect yourself; remove primary cover and two bolts and chain tensioner, then slide out drive sprocket with chain and clutch hub to inspect. However, on average, the maximum oil capacity lies between 28 to 32 fluid ounces (approximately 0. In this final expisode of rebuilding this Harley 6 speed Cruise Dri You can remove the trap door on a 5 speed without pulling the gearset. 000 6th NA 0. 33044-03, 33045-03 Date 07/2004 Item Description (Qty) Harley-Davidson Specific Tools JM-94660-37A In Stock. Sep 4, 2024 · This is a complete kit for servicing the main drive gear and main bearing on the H-D® 6-speed transmission. 31 Mainshaft 5th Gear 35237-03 32 Speedo Sensor Plate Screw Shop the best selection of Harley-Davidson Transmission Tools at Dennis Kirk for the lowest prices. Next page. Tranny had been leaking for ~ a year -- I was just putting off the job as it's mostly tearing down everything to get Baker Drivetrain 6 Speed Direct Drive Gear Set For Harley. Use the long funnel to pour the transmission fluid. 572 4 th 1. Removal NOTE Leave the transmission case in the frame unless the case itself Harley Davidson transmission pulley holding tool Sprocket nut pulley removal and replacement 1 7/8 impact socket to go over output shafts for all tool transm The Harley 6 speed transmission is known for its durability. 209 3rd 1. 8 to 0. , do I pass the test? This is a complete kit for servicing the main drive gear and main bearing on the H-D® 6-speed transmission. Note: This is not the mainshaft nut Shop the best selection of Harley-Davidson Transmission Tools at Dennis Kirk for the lowest prices. CLUTCH RELEASE COVER 1WARNING 1WARNING 1WARNING Gear 5-Speed 6-Speed 1st 3. Our OD6 is built to comfortably handle the power from today's big-inch motors. Jan 27, 2025 · Buy Jims USA Main Drive Gear/Bearing Installation & Removal Tool starting at $327. To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect battery cables 6 Speed Transmission - Silver Part No. May 26, 2016 · Support the transmission and rear fork assembly with a series of jacks. fmvjiawpyfsnuchephbiqrebfpjhhvwjrdtojmcaxvhvtlbo